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How Connected Metrology Is Changing Manufacturing

For more than a decade, Industry 4.0 has been a dominant theme across manufacturing. Connected machines, digital twins, automation, artificial intelligence and data-driven decision-making have become established parts of the industrial landscape. Metrology has been evolving alongside these developments, giving rise to what is commonly described as Metrology 4.0.

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Model-Based Characteristics to Drive Metrology 4.0

The Digital Metrology Standards Consortium (DMSC) has announced that its Model-Based Characteristics v1.0 (MBC 1.0), Persistent Identification and Related Digital Practices standard, designated as DMSC MBC v1.0 – 2026, has been approved by the American National Standards Institute (ANSI) as an American National Standard (ANS), marking a significant milestone in the advancement of model-based engineering and digital manufacturing.

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Portable Inspection Adapts to Smart Manufacturing

As smart manufacturing reshapes production environments, portable inspection systems are evolving well beyond their traditional role as standalone measurement devices. Once valued primarily for mobility and flexibility, today’s portable metrology solutions are becoming connected, intelligent components within the broader digital manufacturing ecosystem.

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Integrated Inspection for Smarter Manufacturing

Technologies related to On Machine Inspection are helping manufacturers improve quality control processes by enabling real-time measurement and verification directly during machining operations. Instead of waiting until production is complete to identify issues, manufacturers can now detect inaccuracies much earlier in the process.

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BMW Inline Terahertz Paint Thickness Measurement

BMW Plant Leipzig is introducing a -based measurement system for plastic exterior components in series production. Capable of determining paint layer thickness non-destructively, the new technology has recently been scaled up to enable automated, precise and reproducible quality inspections directly within the production process.

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Driving Quality Through Manufacturing Intelligence

Quality control in manufacturing is no longer confined to inspection rooms or end-of-line checks. It has evolved into a dynamic, data-driven discipline that operates continuously across the production lifecycle. This transformation is being powered by manufacturing intelligence – the integration of metrology data, advanced analytics, connectivity, and software-driven decision-making into a unified ecosystem.

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