Redefining High-Precision Metrology for Tight Machining Envelopes
As manufacturing systems become more compact and multifunctional, the demand for equally compact, high-performance metrology tools has never been greater. Enter the K3S series, a new class of ultra-compact wired touch probe sensors designed to meet the rigorous demands of CNC automatic lathes and precision grinding systems.
With a diameter of just φ17.8 mm, the smallest in its class, the K3S series delivers essential probing functionality in a form factor so small, it virtually disappears into the machining envelope. This game-changing compactness allows it to match the size of standard tool holders, making it ideal for tight setups where space is a premium and interference with other tools is unacceptable.
Compact Form – Broad Capability
Despite its tiny footprint, the K3S packs a full set of measurement features:
Workpiece Positioning: It precisely measures the end face of a workpiece to determine the machining origin, ensuring accurate tool alignment and consistent quality.
Outer and Inner Diameter Probing: It enables in-process measurement of critical dimensions on small, complex parts—especially valuable in multitasking machines.
Grinding Applications: On cylindrical grinders, the K3S is used to detect grinding wheel wear, helping operators maintain tolerance and avoid rework. On NC surface grinders, it performs workpiece height measurements, streamlining setup and process control.
This makes the K3S series not only versatile across different machine types but essential for manufacturers who need high-precision measurements in limited space.
Enabling Smart Streamlined Production
Beyond technical specifications, the real value of the K3S lies in its impact on production efficiency. By bringing measurement closer to the point of machining—right inside the spindle—the K3S reduces reliance on manual inspection and off-line quality checks. This shift directly contributes to:
Reduced machine downtime
- Faster setup and changeover
- Improved machining accuracy
- Lower inspection burden on operators
In highly automated environments, this means more consistent output and less room for human error – key benefits for manufacturers pursuing lights-out production and Industry 4.0 objectives.
In an era where machines are getting smaller, more capable, and more automated, the K3S series delivers the measurement performance manufacturers need- without taking up the space they don’t have. It’s a practical, elegant solution to a persistent challenge: how to perform precision metrology in the most compact machining environments.
For more information: www.metrol-sensor.com
