Precision Thrubeam Sensor Redefines Real-Time Dimensional Inspection
In today’s high-speed, high-accuracy production environments, manufacturers require metrology solutions that combine speed, precision, and integration flexibility. OPT’s SmartAxis Series Thrubeam Measurement Sensors are engineered to meet these exact demands, bringing real-time, micron-level inspection capabilities into even the most dynamic industrial settings.
With an advanced optical and computational design, the SmartAxis Series sets a new benchmark in non-contact dimensional inspection—especially for high-speed applications where conventional systems often fall short.
Next-Generation Optics for Next-Level Accuracy
At the heart of the SmartAxis Series is a Dual Telecentric High-Resolution Optical Lens system, which ensures parallel illumination and distortion-free imaging across the entire field of view. Unlike general-purpose lenses that introduce perspective errors and edge blur, these telecentric optics maintain uniform magnification and sharp edge definition, regardless of part position or orientation.
Complementing this is a high-brightness LED emitter, precisely synchronized with the CMOS imaging sensor. This tight integration allows for ultra-fast 15 µs exposure times, enabling the SmartAxis to clearly capture rapidly moving parts without motion blur—no need for deceleration or pauses in production.
Intelligent Processing for Superior Measurement
Where the SmartAxis Series truly excels is in its intelligent image processing engine. Equipped with sub-pixel edge extraction technology, each pixel is subdivided into 100 subpixels and analyzed using least-squares edge fitting algorithms. This delivers superior edge detection accuracy, minimizing the impact of burrs, halos, shadows, and other common interference artifacts.
In addition, foreign matter filtering functions automatically eliminate contaminants or visual noise in the measurement area, ensuring clean, reliable dimensional results.
Seamless Automation Integration
Designed for smart manufacturing, the SmartAxis Series supports direct CAD file import—allowing users to auto-generate measurement routines without writing a single line of code. This capability dramatically shortens setup time and simplifies routine changeovers, making the system ideal for flexible, high-mix production lines.
Further enhancing its automation credentials, SmartAxis features built-in PLC communication protocols for quick and reliable system integration. Whether used as a standalone inspection unit or embedded in a fully automated production cell, it fits seamlessly into Industry 4.0 workflows.
Feature Highlights
Micron-Level Measurement Accuracy: Achieve repeatable, high-resolution inspection results across a wide range of part geometries and materials.
Ultra-Fast, Synchronized Imaging: Exposure times as low as 15 µs make it possible to measure high-speed workpieces with exceptional clarity.
Wide Depth of Field, Low Distortion: Retains sharpness and accuracy even with positional shifts or complex part geometries.
No Programming Required: CAD-driven inspection routines eliminate coding, simplifying deployment.
Subpixel Analysis: Enhanced edge precision via 100-part pixel subdivision and advanced fitting algorithms.
User-Friendly Interface: Minimal learning curve with powerful functionality and intuitive operation.
Flexible Data Management: Multi-format report generation and traceable data uploads for QA and compliance.
The SmartAxis Series is not just a high-spec sensor—it’s a practical industrial solution. Its fully independent measurement architecture, robust build quality, and streamlined user experience allow manufacturers to unlock new levels of productivity and precision with minimal disruption to existing operations. Whether it’s for electronics, automotive components, medical devices, or precision tooling, the SmartAxis Series delivers measurable advantages in both performance and efficiency – making it a cornerstone technology for future-ready manufacturing.
For more information: www.optmv.net
