LaserLinc Unveils Advanced Shape and Surface Inspection Technologies
LaserLinc Inc. has introduced an innovative solution for shape measurement in continuous casting and rolling applications, setting a new standard for precision in metal processing. In traditional rolling systems—used to gradually reduce and form metal into rod shapes—shape verification has long relied on laser micrometers, vision systems, and manual testing on flat surfaces. These methods, however, often fall short in detecting subtle profile distortions due to their limited symmetry analysis.
One common issue arises in the final shaping stage, where three-face rollers can unintentionally create tri-lobed profiles. Standard measurement tools, relying on bilateral symmetry assumptions, frequently misclassify such deformations as circular. This results in inaccuracies and potentially flawed products leaving the production line.
LaserLinc’s laser triangulation technology addresses this challenge with real-time, 360-degree shape visualization. By capturing the complete contour of a product, operators can now detect tri-lobe effects as they occur and make immediate adjustments to roller alignment. This enhancement in feedback precision ensures consistent shape accuracy and elevates overall quality control in metal processing.
Complementing this advancement is LaserLinc’s breakthrough FlawSense technology, an industry-first laser-line triangulation system designed for comprehensive 3D surface inspection. FlawSense delivers a full 360-degree view of the product, identifying surface defects such as cracks, bumps, pits, wrinkles, and scratches in real time. It not only detects anomalies but also communicates their size and location instantly, allowing flawed material to be removed before further processing.
Beyond surface flaw detection, FlawSense offers exceptional accuracy in measuring diameter and ovality, outperforming traditional 2D vision systems and manual inspections. With up to 50 times greater accuracy than standard systems, FlawSense provides consistent results regardless of product orientation, shape, or lighting conditions. Its intuitive interface supports fast changeovers by enabling operators to store and reuse measurement settings, significantly boosting production efficiency.
FlawSense’s flexibility makes it ideal for a wide range of applications—including undersea fiber optic cables, armored and power cables, building wires, and specialty tubing. The system also archives defect data for 3D playback, offering valuable insights for process optimization and continuous improvement.
With these latest innovations, LaserLinc continues to lead in delivering high-performance, user-friendly inspection solutions tailored to modern manufacturing demands.
For more information: www.laserlinc.com
