July 2024 Metrology News Magazine
Editors Message:
Welcome to this month’s edition of Metrology News where we delved into Metrology 4.0. This new era of metrology is not just a technological evolution but a revolution that promises to redefine precision, quality, and productivity in manufacturing processes.
Metrology 4.0 integrates advanced data analytics, artificial intelligence, and the internet of things to create a smart, interconnected manufacturing ecosystem. This convergence allows for real-time data collection, analysis, and feedback, ensuring that every component produced meets stringent quality standards with unprecedented accuracy.
Current manufacturing operations are already witnessing remarkable improvements. Automated quality control systems reduce human error, predictive maintenance minimizes downtime, and adaptive manufacturing processes ensure flexibility and responsiveness to both internal and external demands. As we look to the future, the potential of Metrology 4.0 is even more exciting. The continuous evolution of machine learning algorithms and sensor technologies promises ever-increasing precision and enhanced product quality, paving the way for innovations that were once thought impossible.as we witness the dawn of a new age in manufacturing.
We are also beginning to witness completely new factories coming online, particularly in China, that are fully automated and autonomous where integrated metrology 4.0 is at their heart. While these are currently the exception they demonstrate the level of intelligent automation that is now achievable and the critical role of metrology in no longer categorizing defects after the event but preventing them from ever occurring.
This month’s featured articles included “Metrology 4.0 – Shaping the Future of Measurement“, “Empowering The Quality Digital Thread In Manufacturing“, “The Importance of Eliminating Data Silos In Manufacturing”, “Big Data vs. Smart Data: Transforming Process Control in Manufacturing“, “Big Data in Metrology 4.0: Closed Feedback Process Control Revolutionizing Precision“.
You can access the full library of July Metrology News articles by clicking here.
As usual, I welcome your comments, news, and views – my inbox is always open.
Keith Mills – Publishing Editor
Metrology 4.0 – Shaping the Future of Measurement
The advent of Industry 4.0, characterized by smart factories and cyber-physical systems, has ushered in a new era for various industrial domains, including metrology. Metrology 4.0, an extension of this industrial revolution, represents the integration of advanced technologies including The Internet of Things, Artificial Intelligence, and Big Data into measurement science … read more
Free APP Captures and Digitizes Industrial Procedures
Taqtile, Inc. has created an exceptionally efficient, and absolutely free, tool for creating spatially anchored work instructions for use by deskless personnel in industrial and defense organizations – Manifest Maker. Powerful new capabilities have been incorporated into Maker, including Artificial Intelligence (AI) to dramatically reduce the effort required to dynamically … read more
Empowering The Quality Digital Thread In Manufacturing
In the dynamic landscape of manufacturing today, the pursuit of quality is a constant endeavor. With the increasing complexity of products and processes, ensuring consistency, accuracy, and traceability throughout the entire manufacturing enterprise has become paramount. The concept of the Quality Digital Thread (QDT) has emerged as a transformative approach … read more
The Importance of Eliminating Data Silos In Manufacturing
In the rapidly advancing field of manufacturing, the integration of cutting-edge technologies is transforming how products are designed, produced, and inspected. Among these advancements, Metrology 4.0 stands out as a revolutionary approach that leverages data to enhance precision, efficiency, and quality. However, to fully harness the potential of Metrology 4.0 … read more
Big Data vs. Smart Data: Transforming Process Control in Manufacturing
In today’s manufacturing landscape, the terms ‘Big Data’ and ‘Smart Data’ have become essential buzzwords, signifying a pivotal transformation in how production processes are managed and optimized. Both concepts are integral to the industry’s advancement, but understanding their distinct roles and applications is crucial for leveraging their full potential … read more
Big Data in Metrology 4.0: Closed Feedback Process Control Revolutionizing Precision
The advent of Industry 4.0 has marked a significant evolution in manufacturing and quality control. Central to this transformation is Metrology 4.0, an advanced approach to measurement that leverages cutting-edge technologies to enhance precision, efficiency, and integration within the manufacturing process. A key driver of this evolution is Big Data, which plays a pivotal role … read more
Keyence Launch Automated 3D Laser Snapshot Sensor
The Keyence LJ-S8000 Series 3D Laser Snapshot Sensor is the world’s first to use an internal motor-driven scanning method. Its built-in laser light source and scanning mechanism eliminate the need for external lighting, lenses, a moving stage, or an encoder. This allows for comprehensive inspections, including dimensioning, appearance, and shape, with just the single sensor … read more
Enhanced PMI Library Improves CMM Productivity
ZEISS is releasing a new version of the standard software for measuring technology on the market: ZEISS CALYPSO 2024 with many new features and improvements for different user groups. The software comprehensively analyzes the data from ZEISS coordinate measuring machines obtained with tactile and optical measurements is continuously enhanced by the company … read more
Robotic Inspection Made Easy With CMM Programming
Manufacturing robots have been vital to manufacturing for decades. Productive, efficient, flexible, cost-effective… presenting so many advantages, that they are continuously deployed at a large scale. Industrial robots never need to rest, never lose focus and rarely make mistakes—if maintained correctly. Alongside addressing manufacturing capacity and workers safety … read more
Optical Shop Floor Measuring Machine Launched
In the world of machining, every detail counts. Having reliable and accurate instruments in your production process is essential to ensure the quality of your finished products. In response to this need, Metrios measuring systems were born. The Metrios range offers a wide choice of models and degrees of accuracy, making it the perfect measurement solution for all types of components … read more
ZEISS Introduces Compact CMM for Precise Measurement of Large Volume Parts
ZEISS has launched the ZEISS MMZ 1 table CMM, designed specifically for large workpieces and applications that require highly accurate contact measurements. This machine excels in evaluating size, form, and location measurements with exceptional precision. Equipped with the ZEISS VAST XT gold probe head mounted on a silicon carbide ram … read more
Global Quality in Manufacturing Survey Reveals Dramatic Rise in Product Recalls
ETQ, part of Hexagon, has revealed results of its global survey, The Pulse of Quality in Manufacturing 2024. The survey found that the vast majority of respondents (73%) have had a product recall in the past five years, with financial costs reaching $99.9M in the U.S. alone for each recall. Respondents also cited negative consequences of product recalls, including damage to reputation … read more
New ZOLLER coraMeasure LG Automates Tool Measuring
The new coraMeasure LG automated tool measurement system from ZOLLER will make its North American debut in September at the IMTS 2024 exhibition in Chicago. This new system enables manufacturing companies to obtain precise measurement results consistently, achieve a high level of process reliability and increase productivity while also addressing workforce … read more
Starrett Redefines Comparative Indicating Measurement
The L.S. Starrett Company has announced the introduction of its No. W4900 Wireless Digital Electronic Indicator innovation, a precision measurement gage featuring touchscreen technology, multiple resolution and color settings, digital and analog readouts in the same indicator, seven languages, wireless output and many other unique features. Starrett W4900 AGD Group 4 … read more
Phase3D Correlate AM Build Anomalies to Part Defects With Fringe Research
Phase3D, a company at the forefront of additive manufacturing (AM) inspection innovation is the first company to correlate measurable metal powder bed fusion build anomalies to final part defects in real-time. This work was done for the US Air Force and NASA, two leading AM producers and validated with two materials on two different laser powder bed fusion machines … read more
Researchers Use Machine Learning To Detect Defects In Additive Manufacturing
Researchers at the University of Illinois have developed a new method for detecting defects in additively manufactured components. One of the most important tasks in any factory is to determine whether a manufactured component is free of defects. In additive manufacturing, it can be particularly challenging to find defects, because AM can make components that have complex shapes … read more
EXModel Simplifies CAD Modeling from 3D Scanning to Manufacturing
SHINING 3D, a global pioneer in the 3D digitization and scanning industry, has announced the launch of EXModel. The software facilitates a seamless transition from 3D scanning to manufacturing, acting as a solid bridge for CAD modeling. It features a simple workflow and intuitive user interface, making reverse engineering a breeze … read more
Defect Inspection of Indexable Inserts with Machine Vision and AI
Indexable inserts are interchangeable cutting tools that are indispensable for various industrial applications, especially in metalworking. They are used as cutting material carriers for machining metals, plastics or wood. Their manufacture requires high-precision production processes to ensure an exact geometry and perfect surface finish. Even minimal deviations affect not only … read more
Portable Measuring Arms Gain Increased Accuracy Through Enhanced Stability
LK Metrology has announced that its complete range of portable measuring arms. offered in 6-axis touch-probing and 7-axis multi-sensor variants, are now supplied as standard with a 4.5 inch diameter mounting ring to allow the unit to sit on a larger base, rather than that provided by the previous 3.5 inch ring. The result of having this extra stability is higher precision … read more
Mahr Introduces New Compact Mobile Tactile Surface Measuring Instrument
With the MarSurf M 510, Mahr introduces a new mobile tactile surface measuring device that impresses with its lightness and maneuverability: it is the smallest free probe system on the market. The compact all-rounder is available in three measuring lengths. This means customers can always be sure of finding the right measuring device for their individual applications … read more
AI Partnership To Take Quality Control To Next Level
Delvitech, a leader in 3D automated optical inspection for assembled printed circuit boards leveraging artificial intelligence, has joined forces with Eurotech, a global innovator in ultra-high-performance Edge AI Computers, to revolutionize quality control technology. Delvitech’s patented integrated optical inspection technology, designed to collect comprehensive data to drive neural networks in optical inspection … read more
Hyundai Mobis Applies Acoustic AI System For Quality Inspection
Hyundai Mobis has developed an AI system utilizing sound for quality inspection. Hyundai Mobis announced that it has recently completed a pilot implementation of an Acoustic AI-based inspection system at its Changwon, Korea plant, which produces vehicle electric power steering units (EPS). This innovative approach leverages artificial intelligence to analyze the subtle sounds generated during product inspection to determine quality accuracy … read more
Smart Manufacturing The End Game or Just a Stepping Stone?
The rapid evolution of manufacturing technologies has brought us to the threshold of smart manufacturing, a paradigm characterized by the integration of cyber-physical systems, the Internet of Things (IoT), big data analytics, and advanced automation. As we embrace this transformation, a pertinent question arises: Is smart manufacturing the ultimate goal, or is it merely a stepping stone towards an even more advanced future? … read more
Automated Quality Inspection System Ramps Up Aerospace Production
Hexagon’s Manufacturing Intelligence division has introduced the fully automated PRESTO XL inspection cell, tailored to inspecting large aerospace components, the latest addition to its modular series of turn-key systems that can be deployed into manufacturing lines globally in 16 weeks. The aerospace industry is under immense pressure to increase output … read more
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