3D Scanner CMM Performs 3D Measurements With AI
The new Keyence VL-800 Series 3D Scanner CMM marks a breakthrough in metrology with the introduction of 3D-AI, making high-quality 3D data acquisition and analysis seamless for any user. By intelligently recommending optimal scanning, stitching, and measurement methods based on part geometry, the VL-800 significantly simplifies 3D measurement processes. Users can effortlessly compare scanned parts to CAD models for rapid visualization of differences or streamline reverse engineering workflows with ease. From scanning to STEP file output, the VL-800 automates every step, providing highly accurate data compatible with all CAD software.
Cutting-Edge AI-Powered Automation
The advanced AI software in the Keyence VL-800 Series allows users to place a part on the stage and instantly generate a 3D scan—no fixtures or reference stickers are required. The software autonomously integrates multiple scans into a complete 360° model, ensuring comprehensive analysis without manual intervention.
Designed with an integrated camera and stage structure, the VL-800 minimizes distortion using Keyence’s proprietary positioning algorithm. This ensures high-precision measurements over a wide range of part sizes. Featuring a 9-megapixel WDR-CMOS sensor and high-performance lenses, the VL-800 achieves double the resolution of conventional models, capturing part geometry in full color with minimal noise. Additionally, the ‘WDR Scan’ algorithm enables 360° scanning of parts ranging in size, while the smart stage supports a robust 50 Kg (110 lb) load capacity and offers a 45° tilt.
Seamless CAD Comparison and Analysis
By comparing a scanned part to its CAD file, users can easily detect deformation and warpage. The system calculates total deviation and visualizes differences efficiently. In cases where CAD files are unavailable, parts can be compared to other parts for insightful analysis, such as identifying variations between molds and cavities, comparing parts from different suppliers and assessing wear and tear on used components.
The VL-800 supports 12 types of GD&T measurements, including flatness, position, and profile, with CAD models as datum references for complex surface analysis.
Non-Destructive 2D Cross-Section Measurement
A standout feature of the VL-800 is its cross-sectional measurement capability. Users can generate non-destructive 2D cross-sections and perform detailed measurements such as linear dimensions, angles, and diameters—all while referencing the full 3D model. This integration of 2D and 3D measurements enables evaluation of previously unmeasurable features, enhancing analysis accuracy.
Unparalleled Flexibility in Measurement and Analysis
Unlike conventional CMMs and profilometers that measure using discrete points or lines, the VL-800 delivers a comprehensive 3D scan of an object, unlocking innovative measurement capabilities including:
- Visualize deviations by comparing scans to 3D CAD data
- Utilize 3D measurement tools for any geometric or freeform shape
- Automatically generate virtual cross-sections
- Conduct 12 different GD&T measurements with ease
AI-Guided Measurement Selection
One of the most intuitive aspects of the VL-800 is its AI-driven measurement recommendation feature. The software analyzes object shape and suggests the most appropriate measurement techniques. The function is particularly beneficial for users new to 3D metrology, providing guidance on the best analytical methods for their specific parts.
AI-Reply: Automated Measurement Templates
To further streamline workflows, AI-Reply automates repetitive measurement tasks by reproducing scan settings and measurements with precision. This feature eliminates redundant manual operations, enhancing efficiency and consistency across multiple scans.
The Keyence VL-800 Series 3D Scanner CMM sets a new standard in 3D metrology by combining AI-driven automation, high-resolution scanning, and powerful analytical tools. Whether for quality inspection, reverse engineering, or complex part analysis, the VL-800 simplifies measurement processes, making 3D data accessible and actionable for users at any experience level.
For more information: www.keyence.com
