February 2025 Metrology News Magazine
Editors Message:
As we step further into the digital age, the convergence of robotics, automation, and data-driven insights is reshaping the manufacturing landscape. At the core of this transformation lies industrial metrology, which is quickly becoming a cornerstone of smart manufacturing. The integration of robotics into metrology processes is proving to be a game-changer, driving unprecedented improvements in speed, accuracy, and efficiency within manufacturing environments.
Industrial robots, once confined primarily to assembly lines, are now being deployed in innovative ways to assist in metrology tasks. These robot-assisted systems are redefining how measurements are taken, analyzed, and utilized. The precision and consistency of robotic systems ensure that metrology is not only faster but also far more reliable, supporting manufacturers in their pursuit of the highest product quality and operational efficiency.
As we move forward, the potential for robotic metrology is boundless. The next generation of metrology systems will incorporate advanced sensors, AI, and machine learning to continuously evolve. These technologies will further enhance the capabilities of metrology, enabling even more precise measurements in real-time and across diverse production environments. Imagine robots that can adapt on-the-fly, learning from the data they collect to optimize measurement processes and make adjustments in the moment.
This evolution will ultimately lead to smarter, more agile factories where quality control is seamlessly integrated into production. With robots performing routine and complex measurements alike, manufacturers will be able to focus on driving innovation and scaling operations, confident that their quality assurance processes are top-notch.
At the heart of all this innovation is the undeniable link between metrology and robotics. As robotic capabilities continue to advance, so too will the role of industrial metrology in achieving precision manufacturing. The future of metrology lies in its integration with the smart factory, and as technology evolves, it promises to unlock even greater efficiencies and capabilities for manufacturers across every industry.
We look forward to reporting on the continued advancements in this exciting field and their impact on the manufacturing world. Stay tuned, as the future of industrial metrology unfolds before us. 2025 promises further breakthroughs in technology, redefining precision measurement’s role in manufacturing.
This month’s featured articles included: “Robotic 3D Optical Inspection of Large Castings”; “Predicting The Future of Factories and The Role of Metrology”; “Transforming Quality Control with Fast In-Line Production Measurement”; “Machine Vision’s Expanding Role in Robotic Automation and Precision”; and “Synthetic Data Unlocks Machine Vision Defect Detection”.
You can access the full library of February articles by clicking here.
As usual, I welcome your comments, news, and views – my inbox is always open.
Keith Mills – Publishing Editor
Robotic 3D Optical Inspection of Large Castings
ZEISS ATOS LRX is specialized in 3D scans of large-volume parts. The sensor provides full-field data with a highly detailed resolution in next to no time. Thanks to its ultra-bright laser light source and the large measuring area, significantly fewer scans are required. In a single scan, ATOS LRX captures 12 million individual measuring points. With a dustproof and splashproof housing, the system is designed for production conditions … read more
Synthetic Data Unlocks Machine Vision Defect Detection
Synthetic data is revolutionizing industrial machine vision by solving critical challenges allowing users to overcome data scarcity and reduce labor-intensive processes. Synthetic Data in industrial machine vision enables precise defect detection, infinite training images, and real-time adaptability for quality control systems. Synthetic data in industrial machine vision refers to artificially generated datasets that closely mimic real-world data … read more
Predicting The Future of Factories and The Role of Metrology
Manufacturing industry is on the cusp of a transformation that promises to reshape how products are designed, produced, and delivered. By 2050, factories are expected to be highly intelligent, autonomous, with sustainable ecosystems. Among the many enabling technologies driving this change, metrology, will play a critical role in ensuring precision, quality, and efficiency in this future landscape. The factory of 2050 will look vastly different from today’s facilities … read more
EVO Cam HALO 4K Digital Inspection Microscope Launched
Vision Engineering, a UK based manufacturer of ergonomic microscopy and digital 3D visualisation technology has unveiled the EVO Cam HALO, a new 4K digital microscope that redefines the standard for clarity, precision and consistency in inspection and measurement tasks. Suitable for a wide range of inspection applications, EVO Cam HALO combines stunning 4K image quality with advanced, adaptive illumination, and new intelligent software, empowering users … read more
Cost-Effective 3D Sensor With Large Field of View
The ECS 4090 3D sensor from AT Sensors, with a field of view of 1020 mm, sets new standards in cost-efficient 3D sensor technology and impresses with the latest technology at an optimal price-performance ratio. Thanks to its particularly wide field of view of over one meter, the sensor is ideal for demanding applications in various industries where a high-performance solution is not required. The ECS 4090 ensures highly precise measurements with its high profile resolution … read more
Improved Method For Predicting Fatigue Failure
The recent, rapid growth in additive manufacturing has brought a renewed interest in surface texture, particularly in how it relates to fatigue cracking. A good deal of literature on crack development has focused on the depth of valleys in the texture. The roughness parameter ‘Rv,’ which reports the maximum valley depth, has been used to attempt to predict and prevent cracking. This approach, however, has significant shortcomings … read more
Free-fall Inspection System Checks Stamped Parts Quality During Production Process
In industrial stamping processes, several hundred sheet metal parts are typically produced per minute. Together with the stamped parts manufacturer Quittenbaum GmbH, researchers at Fraunhofer IPM have developed and installed an optical inspection system that checks the dimensional accuracy of every single component in high-speed stamping processes – with an accuracy in the range of 100 micrometers … read more
“Eye on the Future” – Is Machine Vision A Game Changing Technology In Manufacturing?
Everyone’s heard the saying “there’s more than meets the eye,” and in manufacturing, vision technology certainly proves this to be true. While machine vision uptake is expected to increase significantly over the coming years, implementation challenges are holding back manufacturers from tapping into its game changing potential. This article explains how small and medium-sized enterprises (SMEs) can integrate machine vision with the right support … read more
Creaform Releases Creaform.OS and Creaform Metrology Suite For Ultimate User Experience
Creaform has announced that it is making a significant step forward in its software offering, reflecting a strategic evolution by introducing Creaform.OS™ and the Creaform Metrology Suite™, which leverage the hardware-software synergy to deliver a complete 360° 3D scanning solution. Through its new intuitive user interface (UI), user-friendly tools, embedded content, and streamlined onboarding tools for new users and adapt to its users’ journey and workflow … read more
FreeScan Trak ProW Expands Boundaries of Industrial 3D Tracking and Scanning Systems
SHINING 3D has announced the launch of its new FreeScan Trak ProW and FreeScan Trak Nova stating that it is redefining industrial 3D measurement with the next-generation of wireless 3D dynamic tracking and scanning systems. Designed for high-accuracy and large-scale applications, FreeScan Trak ProW and FreeScan Trak Nova expands the boundaries of what’s possible in 3D inspection and quality control. FreeScan Trak ProW features an 8.6m tracking distance … read more
Transforming Quality Control with Fast In-Line Production Measurement
In fast-paced manufacturing, precision and efficiency are paramount. Quality control is often viewed as a non-value-added operation. Manufacturing engineers, production, and plant managers often have a fractious relationship with the Quality Control department, which often slows down production, bottlenecks information, and struggles to provide relevant feedback to drive process feedback in manufacturing. ZeroTouch Metrology changes this paradigm … read more
Breaking New Ground With 3D Scanners In Metal Forging and Forming Sector
For 185 years, Bharat Forge CDP GmbH has been a hallmark of expertise and craftsmanship in metal forging and forming. Based in Germany, the company is known worldwide as an innovative leader and a trusted supplier to a wide range of industries, including the automotive, rail transportation, and mechanical engineering sectors. Bharat Forge holds itself to the highest standards of safety, precision, and innovation … read more
Measured Data Closes Loop Optimizing CNC Machining Processes
Since 2020, measurement data from the measurement machines have been transferred to the shop floor where steering nuts are produced at Bosch in Schwaebisch Gmuend using ZEISS PiWeb, a reporting and statistical software. This has increased the transparency of the data and helped the machine operators optimize the production process. The decisive factor in this optimization is the fact that the software suggests a correction value … read more
Machine Vision’s Expanding Role in Robotic Automation and Precision
Machine vision, often referred to as the eyes of automation, has seen exponential growth in its capabilities and applications within industries, particularly in robotic automation. As manufacturing and other sectors push toward more precise, efficient, and adaptable processes, machine vision systems have become indispensable in ensuring that robots not only operate autonomously but also with pinpoint accuracy and reliability … read more
3D Scanner Offering Laser and Infrared Speckle Scanning Launched
SCANTECH, a leading Chinese provider of 3D digital solutions, has unveiled the 3DeVOK MT Professional 3D Scanner. Built on industrial-grade 3D scanning technology, it integrates both laser and infrared speckle scanning for enhanced precision. The 3DeVOK MT comes equipped with professional scanning software, customizable parameter settings, an intuitive interface and dependable performance, all designed to improve workflow efficiency … read more
Shopfloor Optical Inspection of CNC Parts Enhances Production Efficiency
For over 50 years, Beverston Engineering has specialised in manufacturing precision machine parts for demanding industries including aerospace, oil and gas, pharmaceuticals and nuclear. To meet customer demands and maintain its market-leading position, Beverston continuously seeks improvement. As part of its investment in Industry 4.0, the company partnered with VICIVISION UK to enhance inspection processes directly on the shopfloor … read more
Additive Manufacturing Expansion Helps Meet Demand for Advanced Capabilities
For years, people have used desktop-size 3-D printers to create toys, art and even kitchen gadgets. At Lockheed Martin, they are taking 3D printing, or additive manufacturing (AM), to new heights, creating parts for its advanced capabilities using large format machines the size of a semi-truck. Lockheed Martin is committed to leveraging cutting-edge technology that ensure it stays agile, dependable and responsive to the evolving needs of customers … read more
LMI Releases Powerful AI-Ready Smart 3D Vision Accelerator and Anomaly Detector
LMI Technologies (LMI) has announces the official release of GoPxL Anomaly Detector. GoPxL is LMI’s latest software application for creating end-to-end, web-based inline measurement and inspection solutions deployed on Gocator 3D Smart Sensors. Anomaly Detector integrates with all Gocator Line Profiler, Snapshot, and Line Confocal Sensors when accelerated with GoMax. Vision engineers can use GoPxL to solve a wide range of inspection tasks … read more
Machine Vision Software Driven By Deep Learning Powers Electric Vehicles Battery Safely
TAS GmbH specializes in surface technologies. Thanks to its precise finishing of metal surfaces, the company plays a decisive role in the manufacture of automotive components – especially in the covers for battery compartments in electric vehicles, in which the high-voltage batteries are installed. They protect the highvoltage batteries from external influences such as moisture, as they could otherwise burst into flames due to corrosion … read more
Modernizing Engine Measurement and Enhancing Production Efficiency
Founded in 1864, the DEUTZ AG the oldest engine factory in the world and one of the world’s leading independent manufacturers of diesel engines. With around 5,000 employees, DEUTZ develops innovative engines and engines that meet the latest standards. The DEUTZ small series and service plant is located in Ulm specializes in the assembly of air and liquid-cooled engines for a wide range of applications … read more
Inspekto Machine Vision Upgrade Adds AI-Based Auto Markup Tool Improving Defect Inspection
The Inspekto S70, from Siemens, is an innovative autonomous machine vision system designed to simplify the setup and execution of visual inspections for parts and assemblies, even those with complex geometries. The versatile system can manage quality control tasks across a wide range of materials and applications. Its adaptability extends to seamless integration with robotic arms and cobots, enabling collaborative work alongside human operators … read more
Roboception Introduces ItemPickAI Allowing Picking and Oriented Placing of ‘Unseen’ Objects
Roboception has introduced ItemPickAI, an advanced AI-driven software designed to enhance robotic pick-and-place applications. This cutting-edge solution enables automated grasping and precise placement of ‘unseen’ objects—items that the system has not explicitly learned through pre-trained models or prior data. With its powerful AI-based grasp computation, ItemPickAI enables the efficient separation and oriented placement of unknown and deformable objects … read more
Non-Contact Vibration Measurement System Uses High-Speed Camera
Excessive vibration in industrial machinery can cause significant damage to bearings, shafts and fasteners, ultimately leading to unscheduled downtime. Other consequences range from increased energy consumption and disruptive noise levels, to decreased machine lifespan and potential safety hazards. Monitoring industrial machinery for vibration will pinpoint when amplitudes cross a permissible threshold … read more
Advanced Profilometry Software Launched For Precision Surface Analysis
Peak Metrology, automated metrology equipment designer and manufacturer, and Digital Surf, editor of analysis software solutions for profilometry, microscopy and spectroscopy, have announced the release of Peak Metrology Surface Analysis, a profilometry software package powered by Mountains technology that enables engineers, scientists and metrologists across industries to analyze precision scanned surface data … read more
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