Infinitely Configurable Manufacturing Mould Tool Technology Launched
Fyous has launched the world’s first, infinitely reusable moulding technology; PolyMorphic moulding. Fyous’s technology can shapeshift in under 20 minutes, producing zero tooling waste and making usable parts 14 times faster than 3D printing.
The technology, devised and engineered by UK based Fyous features more than 28,000 densely packed pins that create the mould. Once the pins are in position, the mould can withstand six tonnes of distributed pressure.
Metamorphic by nature, patent-pending PolyMorphic moulding has the potential to transform manufacturing industry, reducing the waste generated through tooling amends, coupled with the faster production times compared to 3D printing and traditional mould-making. By inputting a 3D CAD model, Fyous software generates the PolyMorphic mould shape. The PolyMorphic machine then shapeshifts the mould to create the intended product. On completion of production, the PolyMorphic mould is returned to the machine, ready for the next shapeshift. Product manufacture could be anything you typically use a mould such as vacuum forming, Foam casting or composite layup.
Joshua Shires, c0-founder of Fyous, says: “Our mission is to deliver a revolutionary moulding technology that will disrupt prototyping and manufacturing sectors worldwide. Using PolyMorphic moulding to rapidly create accurate moulds for tooling will reduce time to market for a huge array of products, plus unlock commercial viability for desirable products which currently have no cost-effective manufacture method.”
“Our mission is to deliver this disruption whilst reducing environmental impact. PolyMorphic moulding is a zero-waste technology where raw materials are conserved and the moulds can be used again and again. We will remove not only physical waste in the form of materials and tooling, but also remove wasted time by accelerating product development, prototyping and manufacture efficiencies.”
Thomas Bloomfield, Fyous co-founder, says: “The new technology can generate products up to 14 times faster than conventional 3D printing methods, with zero-waste. PolyMorphic moulding supports a wide array of materials and processes, including moulding and casting, vacuum forming, and composite lay-up. This versatility makes its possible applications almost limitless. Much like when 3D printing was developed, the applications it could potentially be used for was unknown by its inventors. The Fyous team is now undertaking this period of discovery with PolyMorphic moulding, uncovering potential applications for this technology at an exponential rate.”
For more information: www.fyous.com
