KITOV.ai Redefines Robotic Inspection with AI-Driven 360° Vision Metrology
KITOV.ai, a leading provider of AI-Powered Quality Discovery solutions, has announced the integration of CMM-Manager metrology software as the GD&T (Geometric Dimensioning and Tolerancing) engine for its Core+ robotic inspection platform. This strategic choice transforms KITOV.ai’s already unique robotic AI-based inspection and metrology system into a comprehensive, full 360° vision machine capable of inspecting all six sides of complex parts in a single automated cycle – delivering unprecedented depth in both visual defect detection and precise dimensional metrology.
KITOV.ai’s platform has long set the standard for intelligent, CAD-based automated inspection planning. Its proprietary Smart Planner uses artificial intelligence to generate optimized robotic inspection paths directly from CAD models (or automatically created 3D digital twins via 360° scans). The system employs a hybrid approach combining classical 3D computer vision with deep-learning AI models to detect a wide array of defects – including scratches, dents, discoloration, corrosion, assembly verification issues, surface imperfections, and micro-cracks – down to 50 µm resolution.
By integrating CMM-Manager, developed by QxSoft, KITOV.ai now pairs this powerful AI-driven vision capability with the most comprehensive and user-friendly metrology software available. CMM-Manager is renowned for its intuitive, object-based interface that eliminates complex text-based programming, enabling rapid walk-up inspections, graphical probe configuration, automatic tip calibration, and seamless CAD import. It delivers full ISO and ASME Y14.5 GD&T evaluation tools – including true position, flatness, profile, perpendicularity, and advanced fitting algorithms (PTB-certified for accuracy) – along with best-in-class reporting that generates clear text and graphical reports with CAD overlays, dimensioning, and tolerance visualization. The software’s unified platform supports multi-sensor workflows across vision systems, manual CMMs, portable arms, and CNC machines, making it ideal for both new and legacy equipment.
Breakthrough Solution for Manufacturers Seeking Complete Quality Intelligence
360° Multi-Sided Inspection Meets Full-Frame GD&T: KITOV.ai’s robotic systems and rotating fixtures now feed complete surface data from all six sides into CMM-Manager’s engine, providing full-frame dimensional data alongside AI-derived defect insights – moving beyond traditional 2D vision (the longtime industry king) into true 3D AI-powered analysis.
Real-Time AI Defect Detection with Robotic Guidance:ai’s AI performs real-time defect detection across all six sides of the part. Once a defect is identified, the robotic system dynamically guides the CMM-Manager-enabled bright-field and dark-field vision system to the exact location for immediate high-resolution classification, precise measurement, and full GD&T evaluation. This closed-loop capability creates a truly comprehensive 360° vision metrology system.
AI Defect Protection + Dynamic Processing:ai’s hybrid AI models identify and classify real-world defects with high accuracy, while CMM-Manager’s advanced algorithms perform precise feature fitting, outlier filtering, and tolerance evaluation – even on imperfect surfaces with noise or imperfections.
Easiest User Experience in the Industry: CMM-Manager’s drag-and-drop, graphical programming and intuitive reporting dramatically reduce training time and programming effort, complementing KITOV.ai’s open software platform and CAD-based planner for end-to-end simplicity from plan to report.
Unified Visual + Metrology Workflow: Manufacturers gain one seamless system for cosmetic, functional, and dimensional quality control – supporting industries such as aerospace, automotive, electronics, defense, and medical devices – while enabling scalable, Industry 4.0-ready automation.
Actionable Insights at Scale: The combination delivers not just pass/fail results but deep knowledge of actual defects and precise measurement data, empowering smarter process improvements, and reduced scrap.
“KITOV.ai has always focused on making high-end visual inspection effortless and intelligent,” said Robert Wasilesky, President of KITOV.ai North America. “By selecting CMM-Manager – the most comprehensive GD&T solution with the easiest user experience – we’re unlocking full 360° vision metrology. Manufacturers can now harness the power of AI-driven 3D inspection across every side of a part, combined with professional-grade dimensional analysis, all within a single, intuitive platform.”
“The integration of CMM-Manager with KITOV.ai takes automated inspection to the next level,” said Nate Frost, President of QxSoft. “KITOV’S real-time AI defect detection, combined with robotic guidance of KITOV.ai’s multi-illumination vision system, allows manufacturers to not only detect but also classify and measure defects with unmatched precision in a true 360° Vision System.”
This integration is already being deployed with leading aerospace, medical and precision manufacturers, further validating KITOV.ai’s position at the forefront of intelligent quality control.
For more information: www.kitov.ai
