October 2025 Metrology News Magazine
Editors Message:
This month we reported on the launch of a number of 3D scanning products. It got me considering just how profoundly 3D scanning technologies have reshaped the landscape of reverse engineering and dimensional inspection over the past two decades. What was once a niche capability confined to specialized labs has evolved into an indispensable toolset spanning industries from aerospace to medical devices, from automotive design studios to high-volume manufacturing lines.
At the heart of this transformation lies the relentless innovation in sensor technology, particularly in laser scanning, structured light scanning, and confocal sensing. Each has contributed uniquely to the revolution, expanding not only the speed and accuracy of 3D measurement but also the accessibility and versatility of digital inspection.
Laser scanning paved the way, bringing contactless, high-precision digitization to complex geometries. Over the years, advancements in laser optics, multi-line projection, and hybrid integration with CMM platforms have made laser scanning faster, more robust, and better suited for shop-floor environments.
Structured light scanning added another leap forward. By projecting patterned light and capturing deformation across object surfaces, structured light systems enabled high-resolution, full-field data capture in seconds. Their portability and rapid data acquisition capabilities opened new doors for design verification, tool inspection, and sheet-metal and plastic parts inspection.
Meanwhile, confocal sensors have quietly expanded the frontier of surface metrology. With their ability to capture fine surface details and depth information at submicron precision, these sensors bridge the gap between dimensional measurement and surface characterization – a critical step as manufacturing tolerances tighten and surface functionality becomes a design parameter.
Collectively, these technologies have not only improved how we measure but also how we think about measurement. The integration of 3D scanning into digital ecosystems, from CAD reconstruction and simulation to real-time process control, has turned reverse engineering from an art into a science, and dimensional inspection from a post-process verification step into a continuous feedback loop driving smarter manufacturing.
As we move into the next 3D scanning era, the convergence of 3D scanning with AI-driven data analysis, cloud collaboration, and digital twins will continue to blur the lines between design, production, and quality. The scanners themselves may become smaller, faster, and even embedded within machines but their role will remain central – transforming physical reality into precise, actionable digital information. In just two decades, 3D scanning has done more than revolutionize inspection; it has redefined the very fabric of metrology. And the story, it seems, has only just begun.
This month featured articles included “5G’s Role in Edge Computing and Process Control”; “Beyond Industrial Robots: Why Humanoids Matter”; “Manufacturing Intelligence – Changing The Face of Quality Control”; “Role of Smart Sensors in Process Optimization and Factory Connectivity” and “’Transforming the Physical World with AI: The Next Frontier in Intelligent Automation“.
Access the full library of October Metrology News articles by clicking here.
This month we also launched a dedicated Metrology News Chinese site.
As usual, I welcome your comments, news, and views – my inbox is always open.
Keith Mills – Publishing Editor
HandySCAN 3D|EVO Redefines Industry Standards
Creaform, a business of AMETEK, Inc. and worldwide provider of automated and portable 3D measurement solutions, has announced the launch of the HandySCAN 3D|EVO Series, the most powerful handheld 3D laser scanning solution on the market. This innovative series features a built-in touchscreen display and an integrated photo camera, incorporating augmented reality (AR) and advanced on-scanner visualization … read more
Hexagon Launch ATLASCAN Pro Handheld 3D Scanner
Hexagon’s Manufacturing Intelligence division has introduced ATLASCAN Pro, a new handheld 3D scanner that brings professional-grade laser scanning to entry-level users in any industry. Using multiple laser lines and a unique processing algorithm, the ATLASCAN Pro achieves fast scanning and high-quality data capture in an affordable, easy-to-use device … read more
FARO Expands 3D Scanning Portfolio Through Product Alignment with Creaform
FARO has announced the addition of the HandySCAN BLACK|Elite as the first initiative under its recent strategic partnership with Creaform. Following its acquisition by AMETEK earlier this year, FARO, Creaform, and Virtek now operate within the same division, the Ultra Precision Technologies Division, creating a robust product portfolio … read more
SHINING 3D Expands Entry-Level Portfolio with Next-Generation 3D Scanners
SHINING 3D, a Chinese supplier of high-precision 3D digitalization technologies, has announced the launch of two new entry-level 3D scanners that push the boundaries of performance, portability, and accessibility. The new EINSTAR Rockit and EINSTAR 2 combine professional-grade accuracy with true wireless mobility, reinforcing SHINING 3D’s commitment … read more
How Portable Manual Metrology Contributes in an Automating World
There is a lot of talk about automation these days, not just in manufacturing circles, but the news in general. As the demands of modern manufacturing grow more complex and manufacturing industries continue their digital transformation – with automation playing an ever-expanding role – where does this leave traditional manually operated metrology tools? … read more
Creaform’s New HandySCAN 3D|PRO Series Powers Reverse Engineering Efficiency
Creaform has announced the latest addition to its HandySCAN 3D line-up of 3D scanners, the PRO Series. A fully integrated hardware and software solution, the new series leverages quick and high-resolution data acquisition through its scanner, as well as the power of Scan-to-CAD Pro software module providing fastest time from data acquisition to 3D models … read more
3D Scanning Optimizes Quality of Large Steel Parts
GMT Wintersteller has been an industry leader, manufacturing steel components for mechanical engineering, hydraulic steel construction and structural metal construction since 1990. By 2024, the company had grown to 350 employees working at several locations in Salzburg, Austria on productions for well-known manufacturers of construction products … read more
Strada Microscope Merges Intelligence with Precision
Renishaw, a global leader in engineering and scientific technology, has unveiled its latest innovation — the Strada Intelligent Raman Microscope — representing a significant step forward in accessible, high-performance chemical and material analysis. Designed to bridge the gap between research-grade performance and usability … read more
5G’s Role in Edge Computing and Process Control
The race toward smarter, more autonomous factories is accelerating. At the heart of this transformation lies the convergence of 5G connectivity, edge computing, and real-time process control. Together, these technologies are reshaping how manufacturers monitor, analyze, and optimize their operations—unlocking new levels of precision, efficiency, and flexibility … read more
Beyond Industrial Robots: Why Humanoids Matter
Traditional industrial robots – articulated arms, gantries, and cobots – already perform vital roles in automated measurement, part handling, and inspection. However, their design constraints often limit their ability to operate flexibly in unstructured environments or to handle tools and equipment designed for humans. Humanoid robots offer unique advantages … read more
Manufacturing Intelligence – Changing The Face of Quality Control
For decades, quality control was the final checkpoint of manufacturing – a line of defense between production and the customer. It was a discipline built around inspection reports, go/no-go gauges, and the belief that catching errors was the best way to ensure quality. But in today’s digital, data-driven manufacturing environment, that paradigm is shifting dramatically … read more
Role of Smart Sensors in Process Optimization and Factory Connectivity
In today’s manufacturing landscape, the sensor is no longer just a passive data collector. As factories become increasingly digital and interconnected, smart sensors are emerging as foundational enablers of process optimization and seamless factory connectivity. They not only measure critical parameters but also analyze, communicate, and trigger corrective actions … read more
Transforming the Physical World with AI: The Next Frontier in Intelligent Automation
The convergence of artificial intelligence with physical systems marks a pivotal moment in technological evolution. Physical AI, where algorithms transcend digital boundaries to perceive, understand, and manipulate the tangible world, will fundamentally transform how enterprises operate across industries. These intelligent systems bridge the gap between digital and physical, unlocking unprecedented opportunities for efficiency and innovation … read more
Industry Leaders to Advance In-Situ Inspection for Complex 3D-Printed Parts
The Applied Science & Technology Research Organization of America (ASTRO America) has announced its selection as project lead for a $1.66 million award under the Quality Test and Inspection Methods Expediency (QTIME) project call from America Makes and the National Center for Defense Manufacturing and Machining (NCDMM) … read more
3D Stereo Microscope Redefines Inspection Workflows
Vision Engineering has announced the launch of ProteQ VISO, a 3D digital stereo microscope with a fully integrated ‘autostereo’ display, enabling true flat screen 3D image viewing without traditional eyepieces. Engineered for advanced inspection labs and design, new product development, manufacturing applications and prototyping functions, offering a leap forward … read more
Precision Perfected at Watchmaker Bvlgari
By integrating a solution combining an ESPI Scanflash machine and Metrolog X4 software, the Swiss manufacturer has strengthened its quality control in production. Before the current solution was implemented, checks were mainly carried out manually. Operators used Excel spreadsheets and traditional measuring tools, such as callipers. “There were significant differences … read more
Metrology-Driven Automation Empowers Real-Time Robot Corrections
INSPHERE, suppliers of intelligent automation solutions for advanced manufacturing, have released the next generation of ORA robot control software which provides greater opportunities for process improvements and a more intuitive user experience for advanced manufacturers through a live digital twin. ORA facilitates more accurate and reliable processes … read more
Next-Generation 4K Digital Microscope for Precision Inspection Launched
ASH, a leader in digital inspection and measurement technology, has announced the launch of Omni Vantage a next-generation 4K digital microscope setting a new benchmark for precision, speed, and reliability in visual quality control. Engineered for industries where failure is not an option, Omni Vantage combines ultra-high-definition imaging with powerful software … read more
LK Metrology Blue Laser Innovation Drives Latest CMM 3D Scanner
A next-generation laser scanner designed for use on coordinate measuring machines (CMMs) has been launched by LK Metrology, a global leader in precision metrology solutions. Building on the success of the L100, the new L100NX introduces advanced blue laser technology, delivering superior scanning performance, accuracy and user experience … read more
EZ Automation Systems Expands Surface Inspection Platform with Inline Configuration
EZ Automation Systems, a supplier of advanced automation technologies, has announced the expansion of its PIQuE automated surface inspection platform with the introduction of a new inline configuration. Originally launched as a robotically enabled 360-degree vision system, PIQuE employs 3D laser triangulation … read more
Mahr’s MarSurf3D Redefines Optical 3D Multi-Sensor Measurement
In modern manufacturing, one size rarely fits all. From micro components in R&D to large, complex assemblies in production, manufacturers face increasingly diverse inspection challenges. As product geometries evolve and quality expectations rise, measurement technology must adapt by offering flexibility without compromising accuracy … read more
Verisurf 2026 QIF Support Provides Enhanced Inspection Capabilities
Verisurf 2026 provides enhanced inspection capabilities through the support for QIF, the Quality Information Framework standard. QIF enables the capture, use and re-use of metrology related information such as model based tolerance, measurement settings and measured data to make inspections more efficient ensuring quality data from design through inspection … read more
Driving Measurement Confidence Through Proactive Metrology Control
By moving to proactive control of their machine tools, Dowse Engineering has removed variability, cut downtime and enhanced efficiency. Precision engineering services firm, Dowse Engineering, has taken accuracy for its machine shop to the next level by introducing cutting-edge metrology tools from MSP onto three of its 5-axis CNC machine … read more
Semplor and Digital Surf Advance Tabletop SEM Analysis with Explore Apps
Semplor, a leading provider of innovative tabletop Scanning Electron Microscope (SEM) solutions, and Digital Surf, renowned for advanced surface imaging and analysis software, have announced the introduction of the Semplor Explore Apps. This suite of advanced analysis tools seamlessly integrates with the NANOS SEM, transforming standard imaging … read more
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