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Redefining In-Line Inspection for High-Volume Manufacturing

Traditional quality control methods are becoming outdated due to inefficiencies, reliance on manual labor, subjective assessments, tooling obstructions, and human error. In additive manufacturing, the challenges of complex geometries, tight tolerances, and scalability demands make quality control even more difficult. AM-Flow aims to solve this with fully automated, lights-out production powered by cutting-edge technology.

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Real-Time Measurement Reduces Scrap in Plastic Profiles

The solution developed in the project, SURFinloop, uses low‑cost scattering sensors that continuously record surface data and compares it with digital reference models known as digital twins. Modular software evaluates the data and detects geometric tolerance deviations with high precision. The system then feeds this information directly back into the production process in a closed loop.

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