In order to detect such sources of error at an early stage and keep processes stable, measurement engineers use a method that at first glance has more to do with mathematics than with metal – Fourier Analysis.
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Machine vision has moved far beyond its early role as a digital replacement for human inspection. Today, it is becoming a core enabler of robotic intelligence, giving automated systems the contextual awareness, adaptability, and measurement capability required for high-mix, high-precision manufacturing.
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Hexagon’s metrology technologies enable Oracle Red Bull Racing and Red Bull Ford Powertrains to achieve extreme precision in a remodelled chassis with new aerodynamics and highly ambitious new 1.6 litre powertrain.
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Standing in a universal workstation, two articulated industrial robots outfitted with white light optical scanners move closely over the entire surface of the high-precision part — in this case, a turbine disk for a GE90 engine.
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Zero-defect manufacturing has long stood as one of the most ambitious goals in industrial quality control. For decades, however, it remained more of a guiding philosophy than a practical reality, limited by sampling inspection, human oversight, and delayed feedback from production.
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Fully automated, data-driven, precise: Artificial intelligence, sensor technology, and smart production control are turning grinding machines into intelligent manufacturing partners today. This results in productive, flexible, and self-optimizing systems.
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A fluorescence laser scanner makes it possible to measure the application of release agents in die casting processes. The measurement data provides the basis for controlling the application of release agents in metal die casting processes.
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As the smart factory model matures, one of the most intriguing new participants entering the production floor is the humanoid robot. Far from being futuristic curiosities, these human-shaped, AI-enabled robotic systems are emerging as potential enablers of a more connected, adaptive approach to metrology.
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Manufacturing industry may be on the brink of a fundamental shift. Over the next decade, a new class of shape-shifting, polymorphic manufacturing machines could redefine how products are designed, tooled, and produced – unlocking mass customisation at costs previously achievable only through traditional high-volume manufacturing.
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At Polyrix, the belief is clear: the next leap in efficiency will be driven by connected manufacturing. By ensuring that the right data is available at the right moment, manufacturers can simplify automation, accelerate decision-making, reduce waste, and improve quality across the entire automotive ecosystem.
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