ZEISS Launch Large-Scale Automated X-ray Inspection
With the OMNIA GC 220-180, ZEISS is launching a new 2D X-ray inspection system that has been specially developed to meet the requirements of modern high-volume production in the automotive industry. The fully automated solution enables high-precision inspection of large-format aluminum castings such as battery trays or front and rear underbody structural components for in inline or atline operation.
Cartesian Axes Provide Endless Inspection Angles
The X‑ray inspection system employs high‑precision Cartesian manipulators to image every critical region of a part. Unlike articulated robots constrained by rotary joints, Cartesian axes deliver smooth, linear motion that enables exact tilting, zooming, and positioning—giving the machine access to even the most intricate sections of complex castings. With an X‑ray beam capable of ±60° tilt and travel speeds up to 15 m/min, ZEISS OMNIA GC carries out rapid, flexible, collision‑free inspections from virtually any angle. Its modular architecture, available in single‑ or double‑door versions, allows seamless adaptation to varied production setups. Cartesian kinematics, dual tilts of both X‑ray tube and detector, and adjustable focus‑detector distance (FDD) between tube and flat‑panel detector together make it possible to examine component areas that would otherwise be hard to reach.
ZEISS OMNIA GC also features advanced Automatic Defect Recognition (ADR) for fully automated inspection and defect evaluation in compliance with ASTM standards. The system automatically detects and sorts defective parts.
Powerful Automation For Gigacasting Components
ZEISS OMNIA GC 220-180 combines state-of-the-art hardware with in-house developed software and is therefore optimally designed for the non-destructive testing of large, complex structures. With OMNIA GC 220-180, ZEISS is setting new standards in the automated X-ray inspection of large aluminum castings:
- Inspection volume up to 2200 × 1800 × 900 mm
- Relatively compact footprint of only 5 m × 2.7 m
- Cycle times of just 3 – 3.5 seconds per view – ideal for high-volume production1
- ADR software FARIS with integrated ASTM evaluation and classification, image optimization and defect simulation
1Approximate value, as the duration of a cycle depends on many factors, such as, the positions sequence, the exposure time or the complexity of the geometry of a part.
Intuitive Operation – No Teach Pendant Required
CNC-supported programming is quick and easy thanks to a user-friendly graphical interface. An anti-crash simulation additionally speeds up programming set-up and eliminates the risk of collision completely, while real-time monitoring and diagnostic functions increase process reliability.
For more information: www.zeiss.com/metrology
