Xeidana Delivers Inline Quality Control with AR Projection
In today’s landscape of smart manufacturing, Xeidana, developed by Fraunhofer Institute for Machine Tools and Forming Technology is setting a new benchmark for inline quality control through the integration of advanced augmented reality (AR) projection and real-time defect detection. Designed to support zero-defect manufacturing, Xeidana provides manufacturers with the ability to inspect every part, directly on the production line, without interrupting cycle time.
Smart Visual Guidance and Confirmation
One of the standout capabilities of the Xeidana system is its use of AR projection to guide and confirm assembly tasks. For example, when inserting a clip into an automotive or electronic component, Xeidana projects visual instructions onto the part and then uses vision-based analytics to verify correct placement in real time. If the clip is missing or improperly seated, the system flags the issue instantly, allowing for immediate corrective action.
This not only boosts process reliability but also enhances operator support, reducing the likelihood of human error in complex assembly procedures.
Real-Time Surface Defect Detection
Beyond assembly verification, Xeidana excels at surface inspection, capturing fine details such as scratches, dents, or inconsistencies in paint or coating. The system uses high-resolution cameras and machine vision algorithms to scan parts during or immediately after production, ensuring that any defects are identified and reported before the part moves downstream.
Unlike traditional sampling or offline inspection approaches, which may miss intermittent defects or require halting the line, Xeidana is designed for 100% inspection. Its real-time processing capabilities allow it to keep pace with high-speed production lines, providing comprehensive quality control without creating bottlenecks.
Seamless Integration with Production Lines
Built for flexibility and adaptability, Xeidana integrates easily into existing production environments. The system can be customized for a range of applications — from automotive components and electronics to consumer goods and industrial parts. It supports complex inspection scenarios and can handle a variety of materials and geometries.
With its compact hardware footprint and modular design, Xeidana® can be installed inline, at the point of production, eliminating the need for part handling, transportation, or operator intervention. This helps reduce costs, increase throughput, and ensure that every unit meets exacting quality standards.
Unlocking the Benefits of Smart Manufacturing
As manufacturers strive to meet the demands of Industry 4.0, tools like Xeidana represent a convergence of automation, intelligence, and user-centric design. Its ability to project AR-guided instructions, confirm task completion, and detect micro-defects in real time empowers production teams to achieve greater consistency, traceability, and efficiency.
By combining machine vision, real-time analytics, and AR projection, Xeidana supports the transition from reactive to proactive quality control, minimizing rework, reducing scrap, and reinforcing the integrity of every product that leaves the line.
Whether used for error-proofing, visual assistance, or final inspection, Xeidana exemplifies how next generation inline metrology solutions are reshaping quality assurance in high-volume manufacturing.
For more information: www.iwu.fraunhofer.de
