‘METROLOGY BREW’ News Bulletin – 26th January

Summary of metrology and smart manufacturing news from the past 7 days.

Metrology Automation Transforms Sheet Metal Inspection

In sheet metal manufacturing, tight tolerances and complex geometries make accurate inspection critical. When productivity constraints limit the number of parts inspected, undetected deviations in thickness, flatness, or in formed, cut, and punched features can accumulate and result in tolerance stack-up issues across assemblies. This article examines the challenges … read more

AI-Driven Weld Inspection System Cuts Set-Up Time by 80%

The artificial intelligence (AI) capabilities of SmartRay’s automated 3D inline weld inspection solution are redefining quality and process control for welding processes. JOSY’s new AI-driven algorithm package allows detecting across the entire weld seam borders within seconds, without the need for on-site training. Operators receive instant inspection results … read more

From Data to Insight – How AI Is Transforming Manufacturing Software

For decades, metrology software has focused on one core task: accurately measuring parts and reporting deviations against nominal values. While automation, CAD integration, and digital reporting have steadily improved efficiency, the responsibility for interpreting results and deciding next actions has largely remained with human experts. That boundary is now beginning to shift … read more

Intelligent Inspection – The Role of AI in Next-Generation CT Workflows

Where precision tolerances and complex geometry components challenge traditional quality assurance, computed tomography (CT) has become an indispensable tool for non‑destructive inspection. From additive manufacturing to aerospace castings, CT provides engineers with the ability to visualize and measure internal structures that would remain hidden … read more

Cybersecurity in Smart Metrology – Safeguarding Data Integrity in Connected Systems

The rapid adoption of Smart Metrology – where measurement systems are networked, automated, and tightly integrated into digital manufacturing ecosystems – is transforming quality assurance. Measurement data now feeds directly into closed-loop process control, digital twins, analytics platforms, and enterprise systems, making metrology a core driver … read more

High-Performance Coherence Scanning Interferometry Sensors Capture 5 Million Points/Second

With the smartWLI nimbus8 and firebolt8, GBS metrology presents two high-end surface measurement sensors designed for demanding industrial and scientific applications. Both systems are based on coherence scanning interferometry and combine high-speed data acquisition, advanced real-time processing, intelligent software functions, and flexible optical configurations to deliver outstanding measurement performance … read more

Laser Projection as a New Paradigm in Surface Rework Automation at BMW

Increasing the degree of automation and digitization of manufacturing processes is becoming increasingly important. Even though numerous processes are already highly automated, there are still process steps in particular in quality control and rework that require manual intervention by employees. One example is the rework of painted surfaces … read more

Maximizing Assembly Quality through Advanced Process Monitoring Software

Kistler has expanded the capabilities of its maXYmos process monitoring platform with the introduction of maXYmos Analyzer, a PC-based software tool designed to unlock greater value from production data. The software enables efficient analysis, visualization, and documentation of measurement curves captured by maXYmos process monitoring systems … read more

Quality in Real Time – Renault Group’s Shift to Data-Centric Quality Control

In an automotive sector undergoing rapid change, quality must represent a true commitment to customers. Renault Group has made it one of its key drivers of transformation and has rolled out a fast-paced methodological and cultural revolution: factory digitalization, quality runs, industrial metaverse, real-time responsiveness. Four years after the plan was announced … read more

Minitab Expanding Real-Time Manufacturing Analytics With Scytec Acquisition

Minitab, a leader in data management, predictive analytics, and process improvement solutions, announced today the acquisition of Scytec, a manufacturing technology company specializing in real-time machine data collection, machine monitoring, and overall equipment effectiveness (OEE) software. This acquisition enhances Minitab’s end-to-end solutions … read more

Inbolt Unveils Human-Like Bin Picking Solution Powered by On-Arm AI Vision

Inbolt, a leader in real-time vision-guidance systems for robots, has announced its next-generation bin picking solution designed to bring human-like adaptability to robotics. Built for fully unstructured environments, this breakthrough enables robots to identify, grasp, and place parts with unmatched flexibility and accuracy, even when objects are randomly positioned … read more

Leuze Introduces Compact Code Reader for High-Speed Industrial Traceability

Leuze has expanded its sensor portfolio with the introduction of the DCR 100i series, a compact industrial code reader engineered for reliable 1D, 2D, and direct part marking (DPM) code detection. Designed to operate across variable working distances and at high process speeds, the new series addresses the growing demands of tracking, traceability, and quality control ... read more