Handheld CMM Elevates Precision and Efficiency at Aviation MRO Specialist
In the aviation maintenance, repair, and overhaul (MRO) sector, there is little margin for error. Components such as life-limited engine parts operate under extreme conditions, and any deviation from specification can have serious performance and safety implications. For JETAIR SUPPORT, a specialist in the inspection and maintenance of aviation components, achieving consistently high levels of precision, accuracy, and efficiency is not just a goal—it is a requirement.
To meet these demands, JETAIR SUPPORT turned to advanced metrology technology, integrating the KEYENCE XM-5000 Handheld Coordinate Measuring Machine (CMM) into its inspection workflow. The result has been a measurable improvement in inspection capability, speed, and confidence.
Challenges with Traditional Measurement Methods
Prior to adopting the XM-5000, JETAIR SUPPORT relied on conventional manual hand tools, including calipers, micrometers, and height gauges. These tools were used to measure critical features such as thickness, height, roundness, and concentricity on complex aviation components.
While effective to a degree, traditional tools presented limitations. Measurement processes were time-consuming, repeatability could vary between operators, and verifying discrepancies identified by customers often required additional effort. As inspection volumes increased and tolerance requirements tightened, JETAIR SUPPORT recognized the need for a more robust and efficient solution—one that could enhance accuracy while streamlining their inspection workflow.
Discovering the KEYENCE XM-5000
JETAIR SUPPORT first encountered KEYENCE’s metrology solutions at an aviation industry convention. The XM-5000 Handheld CMM quickly stood out for its portability, ease of use, and, most importantly, its ability to reliably hold tight tolerances—an essential capability when working with high-value aviation components.
Following evaluation, JETAIR SUPPORT made the decision to invest in the XM-5000 to support inspectors and technicians in achieving greater measurement precision while reducing inspection time.
Expanding Inspection Capabilities
Since implementation, the XM-5000 has become a versatile tool across multiple inspection tasks at JETAIR SUPPORT. The system is now routinely used for:
- Measuring thickness and height of both interior and exterior features
- Verifying roundness and concentricity of critical engine components
- Double-checking key dimensions when discrepancies arise
- Automatically generating inspection reports to support quality assurance and regulatory compliance
One particularly valuable capability has been the system’s ability to measure average diameter while simultaneously reporting roundness—something JETAIR SUPPORT could not easily achieve with their previous measurement methods.
Tangible Results and Long-Term Value
Over the past two years, the impact of the XM-5000 on JETAIR SUPPORT’s inspection operations has been significant.
- Increased Precision: The system delivers highly accurate and repeatable measurements, enabling inspectors to meet tight aviation tolerances with confidence.
- Enhanced Efficiency: Faster measurement routines have reduced inspection time without sacrificing quality.
- Reduced Errors and Costs: Improved repeatability has minimized rework and inspection errors, contributing to lower operational costs.
- Stronger Regulatory Compliance: Automated reporting provides credible, consistent documentation aligned with industry standards.
The value of the XM-5000 has been so clear that JETAIR SUPPORT purchased a second system just over a year after adopting their first—an investment that underscores their confidence in the technology.
Transforming Aviation Inspection
By adopting the KEYENCE XM-5000 Handheld CMM, JETAIR SUPPORT has transformed its inspection process, achieving higher levels of accuracy, efficiency, and reliability. In an industry where precision is paramount and documentation is critical, the XM-5000 has proven to be a game-changing addition to their metrology toolkit—solidifying its role as a valuable asset in modern aviation MRO operations.
For more information: www.keyence.com
