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Additive Manufacturing

Dual-Resolution Breakthrough Redefines Speed and Precision in Micro 3D Printing

Boston Micro Fabrication (BMF), a leader in micro-precision 3D printing solutions, has announced that the United States Patent and Trademark Office has granted U.S. Patent No. 12,420,486 B2, titled ‘Multi-Scale System for Projection Micro Stereolithography.’ The patent covers BMF’s groundbreaking dual-resolution optical system, a key innovation behind the company’s microArch D1025 printer.

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Designing for Deviation in Additive Manufacturing

For years, Design for Additive Manufacturing (DfAM) has been celebrated as a revolutionary discipline, one that empowers engineers to unlock geometric freedoms and create structures once deemed impossible. And indeed, today’s design and additive manufacturing ecosystem includes powerful tools that predict distortion, prevent build failures, and improve part quality through intelligent scanning and exposure strategies.

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Enabling Smarter Additive Manufacturing with Process-Aware Design Optimization

As industries from aerospace to biomedical increasingly rely on software to design complex material structures, a persistent challenge has emerged: manufacturing reality often falls short of computational design intent. Even advanced 3D printers struggle to faithfully reproduce the precision demanded by algorithms, leading to a disconnect between predicted and actual material performance.

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