Advanced AI-Powered Optical Inspection for Battery Manufacturing

September 1, 2025

senswork, a leading provider of machine vision and AI solutions for the battery industry, will demonstrate its latest inspection innovations at The Battery Show North America 2025 in Detroit. The company will showcase how its advanced 2D and 3D inline inspection technologies enable manufacturers to ensure 100% quality assurance across battery production lines.

A highlight of senswork’s exhibition will be the live 3D measurement of a round cell module, illustrating how its cutting-edge inspection systems deliver high-precision dimensional and geometric verification. Designed for both prismatic and round cell formats, senswork’s solutions provide manufacturers with accurate, real-time inspection capabilities for cells, modules, and packs.

Comprehensive Inspection Portfolio for Battery Manufacturing

senswork offers a broad portfolio of inspection technologies tailored to the unique challenges of battery production, including:

Pre-weld terminal inspection for modules and packs
Safety vent / bursting disc 2D & 3D inspection
Pre-weld pack & module inspection
Dimensional and geometric verification
Distance measurement of individual cells, packs, or modules
3D inline measurement of busbars
Weld quality verification

Engineered for seamless integration into production environments, these systems support manufacturers in meeting stringent safety and performance requirements without sacrificing throughput.

AI Meets Machine Vision for Zero-Defect Production

“Our solutions combine high-resolution machine vision with powerful AI algorithms to detect defects at the earliest possible stage,” explains Rainer Obergrussberger, CEO of senswork. “By offering both 2D and 3D inspection capabilities, we help battery manufacturers achieve uncompromising quality and reliability.” With its AI-driven optical inspection solutions, senswork is setting new benchmarks for quality assurance in battery manufacturing paving the way for safer, more reliable energy storage systems.

The Battery Show North America is from October 6–9, 2025 in Detroit, Michigan. Visitors will have the opportunity to experience senswork’s inspection technologies firsthand at Booth 4028 in the German Pavilion.

For more information: www.senswork.us

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