Jaguar Opens Advanced Clay Milling and Measurement Studio

Led by Jaguar Design Director, Julian Thomson, the new studio is the most advanced automotive design center in the world, developed to enhance the human creative design process with world-leading technologies. The ‘Heart Space’, a collaborative hub at the center of the new Jaguar Design Studio, will bring together the diverse and creative 280-strong team as it designs future generations of Jaguars. Surrounding the Heart Space are bespoke working environments for the Interior, Exterior and Color and Materials teams, plus Design Visualization and Design Technical disciplines.

Jaguar Design is made up of designers from across the globe and from a range of industry backgrounds, including fashion, watch-making, sports and gaming. Being drawn from such different spheres of design helps the team deliver its ‘Jaguar’ interpretation of Britishness using contemporary materials and processes. Those processes utilize industry-leading technology, including custom-made clay modelling machines allowing 20 models to be worked on at once, virtual reality (VR) systems and an 11-metre 4K digital display wall known as ‘The Electric’. The floor area of the new Jaguar Design Studio measures over 12,000m2 – double that of the previous studio spaces.

“Jaguar has a unique heritage as a design-led brand and this will always to be a central pillar of our DNA. The design values and philosophy that were created by Jaguar’s founder, Sir William Lyons, remain the same and this building will allow us to design the very best cars for our customers, far into the future. In the design team, we understand the issues that are facing the automotive industry and can respond accordingly through innovation and creativity. The new facility brings the entire design team together in one hugely creative space. We truly believe that inspiration comes from interaction and collaboration. Our studio is fitted with the latest technologies but, just as important, is the diversity of human expertise and our passion for Jaguar which helps us design the extraordinary” comments Julian Thomson – Design Director Jaguar.

The main studios are named Studio 3 and Studio 4, taking inspiration from the numbers of the Le Mans-winning Jaguar D-types of 1957 and 1956 respectively, as well as paying homage to studios 1 and 2 at Whitley, which was the home of Jaguar Design from 1985. The considered naming approach is continued in the meeting rooms, with half named after iconic Jaguar models and the other half taking their names from important people in Jaguar history, including founder Sir William Lyons, designer Geoff Lawson and the actor Steve McQueen.

Studios 3 and 4 house a total of ten clay modelling plates, each measuring 20-metres long and capable of accommodating two clays, with a load capacity of 4.5-tonnes. For the first time, designers can now place interior and exterior models next to one another to improve synergy and collaboration between the two disciplines.

Each plate is fitted with floor-integrated machine rails too allow double-sided processing of models by the 3+2-axis Kolb Concept Line CNC clay milling machines, each fitted with a 1kw motorized spindle capable of 16,000 rpm. The advanced system can switch between measuring and milling both quickly and easily. The plates also feature floor-integrated lifts for the clay models. These provide continuous height adjustment, enabling the most ergonomic working positions for the Jaguar modelers.

The studios are fully temperature controlled to ensure clay remains in the ideal state to be worked by the 46-strong team of sculptors, while lighting is provided at exactly the right brightness and color temperature for optimal vision.

“The whole studio has been conceived to refine the design process and make it even more dynamic while maintaining the heart and soul of Jaguar. We consulted the entire design team to create our new home together as a family. That’s a key part of our ethos because we want to encourage even more collaboration and synergy between different design disciplines in the studio, with the community Heart Space at its core” states Alister Whelan – Interior Design Director.

Studio 4 faces north to ensure the purest light flowing in from the outdoor viewing area through huge glass doors. Models can easily be taken outside to be viewed in natural light and from a range of distances and angles. In total, the new Jaguar Design Studio has 906 m2 of glazing, including three full-length skylights which flood the studio with natural light. The deliberately light and warm nature of the studio is completed by the extensive use of structural wooden beams. Viewing models from various heights is as crucial as lighting, with the plan view of Jaguars historically incredibly important to designers, from the early sketching stages through to model-making. Now, for the first time, designers will be able to scrutinise the models from alternative heights from the Mezzanine, View Room and The Steps – an amphitheater style seating area.

In addition, VR plays an increasingly important role in Jaguar Design with digitization teams appearing at every stage of the process from sketching through to launch animations. A VR rig enables designers and studio engineers to test ideas in the virtual world much faster and more efficiently than ever before. From the early conceptual stage, the Computer-Aided Surfacing (CAS) team convert the design sketches into digital 3D models while the in-house Design Visualization and Animation (DVA) team works closely with designers and data teams to render and animate the sketches and 3D models.

The new Jaguar Design Studio will place a greater importance on advanced material technologies, too. The Color and Materials team have more space and technology to investigate and test new and sustainable resources that continue to demonstrate the heights of luxury and tactility for the next generation of vehicles, while meeting Jaguar’s demanding quality standards.

 

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